Building a glass-laminated bow

By Johan Smit
Most traditional bow archers have probably considered crafting their own glass-laminated bow at one time or another. While it is undoubtedly a time-consuming task it is certainly not impossible, and ultimately quite rewarding.

Before getting down to the materials and equipment you will need, I must stress the importance of having a wife who loves you very much and who will support your decision to undertake this challenge. Secondly, I recommend having a friend like Willie Louw or someone just as clever whom you can consult for technical input – if you have not been blessed with such expertise. The Internet also provides a wealth of information; so don’t be afraid to use it. You will also need a substantial amount of space – somewhere where the accumulation of dust won’t be a problem (your lounge is not a good idea).

Now for the equipment. A band saw is a must. If you don’t already have one, a small model will do, but if you are planning to build more than one bow it might be better to opt for the larger type. A drill press is also essential. Besides drilling, it can also be used for sanding by fitting a drum spindle to the chuck. You can either buy one of the various makes available or make up your own. Sizing the limbs correctly will be difficult without a reasonably sized belt sander.

Much can also be achieved with hand tools. Although they do slow down your work somewhat, they are a lot safer than power tools. If you tend to be absent-minded, then rather stay away from power tools – prevention is better than cure. I use various flat, square and round files and even my hacksaw with a 24-tooth blade. While a thickness planer, belt sander and oscillating spindle sander will make your job a whole lot easier, they are very expensive. Less expensive power tools will do the job, but may require extra skill and patience.

I have included pictures of the tools I currently use. In the next article we’ll discuss the construction of a heat box.

Belt sander
Joint planer
Orbital sander
Press drill
Auto planer
Updated: Wednesday, February 1, 2006 2:20 PM